Thursday, 17 April 2014

Tool Rack MK 2

I've been operating with a tool rack made from some plywood mounted in the window, as suggested and used by Chris Schwarz, for about 12 months now (see my original one here). It has been a good experience so I've decided to "improve" it by making a new one.
What spurred me onto doing this was the chisel rack I'd added to the original tool rack.

Original Tool Rack
The chisel rack is mounted on the front LH side
Essentially it comprises a piece of 1/2" ply 2" wide x around 30" long. Into this I'd drilled a series of 7/8"

Monday, 14 April 2014

Mini Shaker side table - Part 2

The table is now finished. I applied several coats of my quickly depleting General Finishes Arm-R-Seal wipe on poly to the entire piece and turned a knob on the lathe. The interior of the drawer is lined with self adhesive green baize felt and it now resides at the side of my wife's chair. The drawer easily fits in an iPad mini and various implements she uses when relaxing in the chair.

The finished mini Shaker table
(made from English Elm)
with exactly the same proportions
as the full size one. It's just 2/3 thirds scale.

For scale here it is next to
it's full size brother (made from French Oak).
There is a bevel on the top which starts as 5/8" (16mm) thickness and tapers off to 1/2" (12mm)  at the edges over 1-1/4" (30mm) length. It doesn't show up on the pictures above due to the angle they were taken from. I also applied a thin veneer of elm over the visible end grain.

View showing the bevelled edge creating
a visually delicate edge to the piece.

Friday, 4 April 2014

Spring cleaning the shop

This is one of those jobs I'd been putting off for a while (or saving for a rainy day). The shop was rebuilt at the end of 2012 (see here) and when restocking it there were a lot of boxes containing equipment, detritus, old bits of wood and plywood. I just put them onto the shelving for that elusive sorting out time in the future.
Well the time has arrived.

Over the last 15 months I had obtained a lot of timber from various sources and put them neatly on the wood rack (see here). Inevetiably during that time pieces were shortened, the wood pile disturbed etc to the point where I didn't know what I had. In fact it had become quite a mess. The first spring clean job was to put the offcuts and anything shorter than about 1m on to the top shelf but crosswise instead of lengthwise. This allows me to categorize and label the timbers, oak, mahogany, beech etc. This methodology was carried to the long lengths too but placing them longitudinally labelling the side or ends of the wood rack so I now know precisely what I have. I just have to keep this rack tidy and then I'm all set.

Shop Plan View
This is so you can orientate yourself
for the following photos.

Tuesday, 1 April 2014

A mold for an acoustic guitar - The Cavendish

A long term task I have set myself this year is to make a series of jigs and fixtures to produce acoustic guitars loosely based upon Jonny Kinkade's plans from his book "Build Your Own Acoustic Guitar". The one he outlines in the book is called "The Kingsdown".
Kinkade Guitars "The Kingsdown"

I have decided to call mine "The Cavendish"
The Cavendish will have my TMC headstock with the following specification:
  • Scale length of 25.5"
  • Body length 500mm
  • Body Depth: 105mm
  • Body Width of 385mm 
  • A thin flattened C electric type neck with a nut width of 43mm.
  • Neck radius 10"
  • The truss rod will be adjusted at the headstock and will be a double action type.

Mold construction