I made another from 1/2" MDF sheet and some oak and sapele scraps I had. I won't go into the constructional details of this but suffice to say it follows a similar method to Marc "The Woodwhisperer" Spagnuolo's and William Ng's sled construction techniques. Real easy to make and this is about my 6th one over the years that I have made. The other smaller one is still ok (ish) and will be used for smaller items.
|No fancy shaping of the crossmember and fence.|
I find it better leaving straight as you can clamps things to the fence
There is a single mahogany quartersawn guide rail secured to the bottom of the sled and the whole underside has had a coating of wax applied.