The new shop deserves to be cleaned often.
There I've said it.
To facilitate this I need a system of moving the heavy duty machinery out of the way and what better way of doing this than using a mobile base.
I decided a good purchase for my table saw would be a mobile base but which one? There are so many on the market and my table saw weighs around 150 kg. It came with its own mobile base but it wasn't very well made and needed repairing due to faulty, inferior welds. Either I could have taken into a welding shop, blacksmith or hired some welding equipment and welded it myself.
Either way it would have cost me money so when I saw Rutlands advertising mobile bases for less than £40 I decided to have a look.
I ordered one on their Dakota DK2040 mobile bases on a special offer days when delivery is free and you get 10% off.
The box duly arrived 2 days later and it was heavy. I opened it to find every component individually wrapped in bubble wrap plastic. After removing the plastic wrap there were all manner of heavy steel components painted with a substantial layer of black paint.
All the nuts and bolts have 8.8 on the heads which means they are high tensile steel. The nuts are collared and serrated on the underside so no need for any lock washers.
The axles are all high tensile steel allen cap head screws as are the pivot mechanism pins. Everything shows as being able to withstand the 500 pound (226 kg) loads that it is rated for.
I started assembly using the exploded parts drawing. You do have to loosely assemble the parts first to get some idea of the size you want to fit. All the main members have a series of holes drilled on uniform centres of around 1 inch (25mm). Basically you just telescope the inner member inside the outer member and lock them together with the 6mm high tensile bolts.
The static wheels are inserted and the axle bolt doubles as a fastener along with the nyloc locking nut. There are many nuts and bolts in the kit and you can put in more than are necessary if you desire.
The front wheels are rotating axis castors and they are mounted onto a hinge plate. The hinge plate is actuated by a foot pedal at either side.
When the base is in the down position the front wheels are off the ground with the weight being taken by two adjustable rubber feet. These can be locked at the desired height using an M12 nut.
The solid back wheels are always in contact with the floor.
In use I mounted my table saw into the mobile base and it moves around on my concrete shop floor with great ease. When in the down position there is no rock or sideways movement. A vastly superior product to the manufacturers own version that came as an extra with the table saw.
It was so good I bought 2 more mobile bases, one for the band saw and one for the router table. What's more they have a 10 year warranty on them. A bargain.
When I buy my new jointer I will get one of these bases too for that. In fact my oscillating spindle sander could do with one too!