|I fitted this wiring into the cavity|
|And ended up with this|
The thickest string, a low B, was 0.068" or 1.73 in diameter and would not fit through the machine head hole. I had to carefully open it up with a 2 mm drill. Fortunately the metal was just brass so was easy to drill. Also the locking anvil mechanism had to be opened in the same process.
The strings were all tightened and then I had to carefully adjust the depth of each of the nut slots with nut files. I ended up with each string clearing the 1st fret by 0.5mm or 0.020". This is as a starting point because I will see how over the next few weeks it reacts. The intonation of the Schaller Hannes bridge was set and the truss rod tightened very slightly.
The clearance at at the 8th fret when fretted at the 1st and 17th frets is about .75mm on the bass side and .25 on the treble side. The string action at the 12th fret when the strings are unfretted is around 3mm on the bass side and about 1.75mm on the treble side. This seems to be ideal for a baritone guitar. I didn't have any frame of reference to refer to for this one so just using my experience building others.
So here it is in all its glory. The Dunluce IIIB Baritone.
That red stain is glorious over